Turbonetics P/N 15152 User Manual

Turbonetics, Inc. * 2255 Agate Court * Simi Valley, CA * 805-581-0333 * TurboneticsInc.com INSTALLATION INSTRUCTIONS TURBOCHARGER SYSTEMS: 2004- S

60133 revG Page 10 of 38 3. Remove the factory exhaust head shield by unscrewing the three 12mm bolts and one 12mm nut. SEE FIGURE 13 & 14 F

60133 revG Page 11 of 38 6. Unbolt spring loaded bolts that connects the stock catalytic converter to the down pipe. SEE FIGURE 18 FIGURE 18 7

60133 revG Page 12 of 38 2. Carefully lift the mass air sensor out of the factory air box and set it aside. You will be re-installing the sensor

60133 revG Page 13 of 38 6. Remove the sensor that is mounted to the factory intake tube by inserting a small flat head screwdriver between the s

60133 revG Page 14 of 38 Fuel System Upgrade 1. Cut the vacuum hose that connects to the throttle body in half and install the supplied T-fitting

60133 revG Page 15 of 38 6. Remove stock fuel injectors from the fuel rail. Careful not to lose any of the o-rings when removing them. 7. Con

60133 revG Page 16 of 38 9. Remove the o-rings from both the top and bottom of the stock injector and install them on the new supplied injectors

60133 revG Page 17 of 38 Installing Turbo Oiling System Turbo Oil Feed 1. Locate the oil sending unit on the driver’s side of the head. On to

60133 revG Page 18 of 38 Turbo Oil Drain 1. Using the supplied center punch (P/N #21273) and a hammer, punch a hole through the oil pan. Do not u

60133 revG Page 19 of 38 3. Apply a small amount of high temp RTV to the threads of the supplied 3/8” NPT to 5/8” barb brass fitting (P/N #30133)

60133 revG Page 2 of 38 READ THIS FIRST: Study these instructions completely before proceeding. Engine and/or turbocharger damage may occur if any

60133 revG Page 20 of 38 2. Slide the supplied turbo inlet gasket (P/N #30263) onto the four studs and mount turbocharger onto the manifold as sh

60133 revG Page 21 of 38 FIGURE 49 FIGURE 50 9. Use five M8 flat washers (P/N #30589), four M8-1.25 x 25mm bolts (P/N #30739) and

60133 revG Page 22 of 38 Mounting the Turbo Assembly to the Engine 1. Bolt the turbo and manifold assembly onto the head. SEE FIGURE 52 & 53

60133 revG Page 23 of 38 5. Using the original factory bolt, bolt the turbo downpipe support bracket to the side of the engine block. 6. Tighte

60133 revG Page 24 of 38 FIGURE 59 Mounting Turbo Heat Shield 1. Wrap the supplied heat shield (P/N #31040) onto the turbine housing. SEE FIG

60133 revG Page 25 of 38 FIGURE 59 3. The bottom brackets of the intercooler should both line up with the existing mounting holes. When re-in

60133 revG Page 26 of 38 FIGURE 62 FIGURE 63 FIGURE 64 7. Using the 45 degree silicone hose and two supplied 2.50” t-bolt clamps

60133 revG Page 27 of 38 FIGURE 67 8. Install the supplied 2.50” silicone hump connector (P/N #30380-4) to the other end of the pipe that is co

60133 revG Page 28 of 38 FIGURE 72 11. Install the rubber o-ring (P/N #30468) into the groove of the blow off valve flange and install the Rapt

60133 revG Page 29 of 38 FIGURE 75 13. Install the supplied AEM Dry-Flow air filter (P/N #31080) to the other side of pipe assembly (P/N #212

60133 revG Page 3 of 38 TORQUE RECOMMENDATION: When removing and re-installing factory fasteners, refer to the Toyota / Scion service manual for t

60133 revG Page 30 of 38 FIGURE 80 Connecting the Signal Line to the Blow of Valve and Wastegate 1. Install 1/8”NPT to 5/32” barb fitting (P/N

60133 revG Page 31 of 38 2. Replace the factory foam bumper bar back onto the reinforcement bar. SEE FIGURE 83 FIGURE 83 3. Replace the bott

60133 revG Page 32 of 38 Installing the UniChip PnP System 1. The factory ECU is located behind the glove box. Open the glove box and push on b

60133 revG Page 33 of 38 3. Locate the factory ECU and unplug plugs #1, 3, and 5. SEE FIGURE 91, 92, & 93 FIGURE 91 FIGURE 92

60133 revG Page 34 of 38 FIGURE 96 5. Using the supplied plastic zip tires, zip tie the PnP wire harness together so it is out of the way of t

60133 revG Page 35 of 38 FINAL CHECKLIST: • Review these instructions to make sure that all fasteners, clamps & electrical connections hav

60133 revG Page 36 of 38 Turbonetics logo. The bottom port should be open. For the wastegate the fitting should be in the lower port furthest from

60133 revG Page 37 of 38 3. Turbo seal failed 4. Verify oil pressure Maximum boost limits on stock motor: 1. The stock 2AZ-FE has shown to be

60133 revG Page 38 of 38 Warranty will not be granted for recurring damage, malfunction, or failure due to improper installation, misuse, unauthori

60133 revG Page 4 of 38 QTY P/N DESCRIPTION QTY P/N DESCRIPTION HOSES / CLAMPS PARTS LIST: 2 30128-4 Silicone Hose Coupling, 2.0” 1 30162

60133 revG Page 5 of 38 P/N 11118 P/N 5-340 P/N 10781 P/N 10843 P/N 11124 P/N 2123

60133 revG Page 6 of 38 P/N 21243 P/N 31040 P/N 21279 P/N 21286 P/N 31080 P/N 60133

60133 revG Page 7 of 38 Prepping the Vehicle for Turbo Kit Installation 1. Jack up the vehicle to a workable height and secure vehicle with jack

60133 revG Page 8 of 38 2. Using a small flat head screwdriver, carefully insert the screwdriver in the indented slot on the plastic trim clip an

60133 revG Page 9 of 38 FIGURE 10 Exhaust Disassembly 1. Unplug O2 sensor and remove the plastic securing ring that holds the wire to the radi